www.kerbl.com Sana Milk Filters
2 What does the milk filter do? • cleans coarse dirt particles (dung, hair, straw, insects etc.) out of the milk • detects udder diseases in the herd (milk flakes) • monitors udder cleaning • maintains plate cooler efficiency Important: The milk filter prevents coarse dirt particles from entering the milk tank. The milk filter cannot, however, retain dissolved substances or bacteria in the milk. The milk filter’s pores are around 50 - 150 μm in size. Bacteria are smaller and can pass through the filter. A high level of hygiene is still required during milking despite filter use. What makes a good milk filter? • high tensile strength of the nonwoven material (both length and widthways) • strong seam / connection • maximum fine filtration with simultaneous sufficient milk permeability. Too little permeability leads to the accumulation of milk and the filter tearing. • resistance to high temperatures and detergents (acid and alkaline) • careful selection of raw materials and production with food contact in mind (food safety) Ensure that your filters are suitable for food contact. The following icon indicates a food safety product.
3 What are milk filters made of? Milk filters are made from nonwoven materials that wholly or mainly consist of fibres. The fibres are arranged randomly or in specific directions and are bonded through mechanical interlocking or adhesive bonding. The following fibres and nonwoven bonding methods are used for the production of milk filters: Fibres (most fibre blends) Cotton = natural fibre biodegradable very short fibres low tensile strength high costs Viscose = synthetic fibre made from natural polymers swells and absorbs very stretchy when wet Polyester (PES) = synthetic fibre made from synthetic polymers very long fibres excellent tensile strength can be partially heat bonded Nonwoven bonding methods Chemical: chemical binders Mechanical: Needling (fibre-bonded nonwoven) What kinds of milk filters are there? Filter discs or filter socks are used to filter raw milk depending on the milking machine. Filter discs (nonwoven jug filter) Filter socks / filter hose What production methods are there to produce filter socks? Seam Weld Adhesive bond Bonding the nonwoven material with yarn Melting the fibres • thermal • ultrasound Bonding the non-woven material with adhesive suitable for all nonwoven materials no foreign matter such as yarn or glue high tensile strength of bonded lengthwise seams (high resistance to shear forces) uniform quality high tensile strength of thermally bonded lengthwise seams (high resistance to shearforces) bondable nonwoven material and food-safe adhesive necessary strong widthwise seam lower manufacturing costs higher manufacturing costs Perforation requires unusual bondable fibres
4 Which size of filter fits which system? It is very important to select the right size when buying a milk filter. Filters that are too small cannot be properly affixed or get damaged when inserted. Filters that are too large, however, are too loose and/or overlap and get damaged through higher vibrations, interfering with the filtering process. Width Length use for 44 mm / 47 mm 570 mm DeLaval (VMS) 44 mm / 47 mm 1044 mm DeLaval (Robotic Milker) 51 mm / 54 mm 610 mm Meltec, Boumatic, Surge 57 mm / 60 mm 250 mm GEA/Westfalia, Miele (Meltec), Lister, Lemmer Fullwood 57 mm / 60 mm 320 mm DeLaval, Flaco, Manus, Gascoigne-Melotte, Utina 57 mm / 60 mm 455 mm GEA/Westfalia, Meltec 57 mm / 60 mm 480 mm System Happel 57 mm / 60 mm 500 mm Meltec 57 mm / 60 mm 530 mm GEA (MIone), Lemmer Fullwood, Packo 57 mm / 60 mm 620 mm DeLaval, Boumatic, Flaco, Manus, DEC, Gascoigne-Melotte 75 mm / 78 mm 455 mm SAC 75 mm / 78 mm 620 mm Lely (Robotic Milker), GEA, Boumatic, SAC 75 mm / 78 mm 820 mm GEA, Impulsa, Meltec 75 mm / 78 mm 1125 mm Lely (Robotic Milker) 95 mm / 98 mm 610 mm DeLaval (carousel) 124 mm / 127 mm 914 mm AR Performer 124 mm / 127 mm 851 mm Meltec, Westfalia Systemat, Boumatic Albert Kerbl GmbH can already look back on more than 50 years of success. Our family company is under the leadership of an owner whose name is a guarantee that we will be a reliable partner for you. Our animal expertise means that Kerbl offers a uniquely wide and effective range and tailored service at an attractive price to meet all demands; from livestock through horses to pets. Our 38,500 m² logistics centre in Ampfing, built in 2009, ensures maximum goods availability and the fastest possible deliveries to Germany and in the whole world. Explanation: Width to the seam (e.g. 57 mm) / width of the filter (e.g. 60 mm) Information is supplied without guarantee
5 Kerbl milk filters Sana Milk Filter sewn • milk taste and quality is protected • 75 g/m² • food safe • Suitable for: Vacuum Systems • sewn Ref. no. Width Length Suitable for MOQ Pieces / unit € 46681 57 mm / 60 mm 250 mm GEA / Westphalia / Miele (Meltec) / Lister / Lemmer Fullwood 1 pack 250 / pack 1/4 46683 57 mm / 60 mm 320 mm DeLaval / Flaco / Hand / Gascoigne-Melotte / Utina 1 pack 250 / pack 1/4 46684 57 mm / 60 mm 455 mm GEA / Westphalia / Meltec 1 pack 250 / pack 1/4 46685 57 mm / 60 mm 480 mm System Happel 1 pack 250 / pack 1/4 46686 57 mm / 60 mm 500 mm Meltec 1 pack 250 / pack 1/4 46687 57 mm / 60 mm 530 mm GEA (Mlone) / Lemmer Fullwood / Packo 1 pack 250 / pack 1/4 46688 57 mm / 60 mm 620 mm DeLaval / Boumatic / Flaco / Hand / DEC / Gascoigne-Melotte 1 pack 250 / pack 1/4 46689 75 mm / 78 mm 455 mm S.A.C. 1 pack 200 / pack 1/5 46690 75 mm / 78 mm 620 mm Lely (Robotic Milker) / GEA / Boumatic / S.A.C. 1 pack 200 / pack 1/5 46691 75 mm / 78 mm 820 mm GEA / Impulsa / Meltec 1 pack 200 / pack 1/5 46692 95 mm / 98 mm 610 mm DeLaval (carousel) 1 pack 200 / pack 1/5 As a specialist in animal husbandry with a special focus, and decades of experience specifically in the dairy sector, the Kerbl Group has been selling milk filters for years with great success. Our company has been producing both the sewn and thermally bonded milk filter socks using our own high-tech production machinery since 2017, in order to further optimise the product quality and to be able to react more flexibly to customer requests. We also produce disc filters for cans under the Kerbl ownbrand ‘Sana’, as well as milk filter socks. Sana has stood for the highest quality and reliability in milk filtration for decades and is also well-known far beyond the borders of Germany. Product safety when in contact with food is always of paramount importance for Kerbl. This is why Kerbl pays close attention to carefully selecting the nonwoven materials and has them regularly checked and certified in terms of food safety. All milk filters offered by Kerbl meet these high standards.
6 Sana Premium Kerbl has also developed a premium version for the SANA brand, in order to meet increasingly stringent requirements in milk production. Thanks to its optimised fibre distribution, the premium filter offers even higher tensile strength and finest filtration while still providing the necessary permeability for raw milk. This makes the filter especially suitable for large amounts of milk and the highest standards. Sana Milk Filters Premium • high-quality, food-safe nonwoven fabric • high tensile strength and finest filtration • especially suitable for large amounts of milk and the highest standards • milk taste and quality is protected • food safe • Suitable for: Vacuum Systems • sewn More tensile strength through optimised fibre distribution and permeability. Ref. no. Width Length Suitable for MOQ Pieces / unit € 46731 57 mm / 60 mm 250 mm GEA / Westphalia / Miele (Meltec) / Lister / Lemmer Fullwood 1 pack 250 / pack 1/4 46733 57 mm / 60 mm 320 mm DeLaval / Flaco / Hand / Gascoigne-Melotte / Utina 1 pack 250 / pack 1/4 46734 57 mm / 60 mm 455 mm GEA / Westphalia / Meltec 1 pack 250 / pack 1/4 46735 57 mm / 60 mm 480 mm System Happel 1 pack 250 / pack 1/4 46736 57 mm / 60 mm 500 mm Meltec 1 pack 250 / pack 1/4 46737 57 mm / 60 mm 530 mm GEA (Mlone) / Lemmer Fullwood / Packo 1 pack 250 / pack 1/4 46738 57 mm / 60 mm 620 mm DeLaval / Boumatic / Flaco / Hand / DEC / Gascoigne-Melotte 1 pack 250 / pack 1/4 46739 75 mm / 78 mm 455 mm S.A.C. 1 pack 200 / pack 1/5 46740 75 mm / 78 mm 620 mm Lely (Robotic Milker) / GEA / Boumatic / S.A.C. 1 pack 200 / pack 1/5 46741 75 mm / 78 mm 820 mm GEA / Impulsa / Meltec 1 pack 200 / pack 1/5 46742 95 mm / 98 mm 610 mm DeLaval (carousel) 1 pack 200 / pack 1/5 Sana Milk Filters Premium 120 g • high-quality, food-safe nonwoven fabric • finest filtration • very high wet strength • especially suitable for large amounts of milk and the highest standards • recommended for robotic milters • 120 g/m² • food safe • sewn recommended for robotic milters Ref. no. Width Length Suitable for MOQ Pieces / unit € 46783 44 mm 570 mm DeLaval 1 pack 100 / pack 1/10 46784 44 mm 1.044 mm DeLaval 1 pack 100 / pack 1/8 46786 78 mm 620 mm Lely (Robotic Milker) / GEA / Boumatic / S.A.C. 1 pack 100 / pack 1/8 46787 78 mm 1.125 mm Lely (Robotic Milker) 1 pack 100 / pack 1/5 46360 95 mm 455 mm 1 pack 200 / pack 1/5 46368 102 mm 610 mm 1 pack 100 / pack 1/5
7 Sana Milk Filter welded • milk taste and quality is protected • 75 g/m² • food safe • Suitable for: Vacuum Systems • welded Ref. no. Width Length Suitable for MOQ Pieces / unit € 46670 57 mm / 60 mm 250 mm GEA / Westphalia / Miele (Meltec) / Lister / Lemmer Fullwood 1 pack 250 / pack 1/4 46671 57 mm / 60 mm 320 mm DeLaval / Flaco / Hand / Gascoigne-Melotte / Utina 1 pack 250 / pack 1/4 46672 57 mm / 60 mm 455 mm GEA / Westphalia / Meltec 1 pack 250 / pack 1/4 46675 57 mm / 60 mm 620 mm DeLaval / Boumatic / Flaco / Hand / DEC / Gascoigne-Melotte 1 pack 250 / pack 1/4 Sana Disc Filters • high-quality, food-safe nonwoven fabric • Suitable for: Milk Sieves Ref. no. Ø MOQ Pieces / unit € 46752 115 mm 1 pack 200 / pack 1/60 46753 120 mm 1 pack 200 / pack 1/60 46754 125 mm 1 pack 200 / pack 1/60 46755 140 mm 1 pack 200 / pack 1/60 46756 160 mm 1 pack 200 / pack 1/35 46757 170 mm 1 pack 200 / pack 1/35 46758 180 mm 1 pack 200 / pack 1/30 46759 190 mm 1 pack 200 / pack 1/30 46760 200 mm 1 pack 200 / pack 1/30 46761 220 mm 1 pack 200 / pack 1/30 46762 240 mm 1 pack 200 / pack 1/10 46763 270 mm 1 pack 200 / pack 1/5 Sana Disc Filters with Hole • high-quality, food-safe nonwoven fabric • Suitable for: Milk Sieves Ref. no. Ø MOQ Pieces / unit € 46770 220 mm 1 pack 100 / pack 1/30 46771 300 mm 1 pack 100 / pack 1/10
Albert Kerbl GmbH Felizenzell 9 84428 Buchbach Germany Phone +49 8086 933-100 Fax +49 8086 933-152 E-Mail info@kerbl.com www.kerbl.com PR309-23=SanaMilchfilter_EN_ohnePreis © 2023 We are constantly striving to improve our stock of products and keep them right up to date. We reserve the right to make design changes. The publication of this catalogue renders all previous catalogues and prices lists for these products invalid. All prices provided are the manufacturer’s recommended retail prices and are inclusive of VAT. All information is subject to typesetting and printing errors. Price alterations and errors reserved. Colours and designs may vary due to printing processes. Reprinting – even just of extracts – is only permitted only with prior consent. Milk Strainer Stainless Steel • for use in cooling tanks and milk cans • suitable for Ø 170 mm cotton discs • all parts 100 % stainless steel • hygienic, hassle-free cleaning stainless steel Included in delivery: 1 x milk sieve, 1 x coarse mesh, 1 x fine mesh, 1 x perforated panel, 1 x clamping ring 151631 15183 15184 Ref. no. Capacity € 15182 10 L 1/5 Ref. no. Description Material Ø € 151631 Sieve Insert Net stainless steel 170 mm 1 15183 Sieve Insert Perforated Disc stainless steel 170 mm 1 15184 Clamping Ring for Milk Strainer stainless steel 170 mm 1
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